Light Weight Magnetic Particle Flaw Detector
Model ZL-YW601C is a professional magnetic particle flaw detector that utilizes magnetic yoke technology to magnetize ferromagnetic workpieces with both AC and DC magnetization capabilities. This versatile instrument enables comprehensive inspection of various components, including localized magnetization for large parts, supporting both magnetic particle inspection methods and remanent magnetization techniques.
Key Features
- SCR-based non-contact switching for low noise operation and extended lifespan
- Compact, lightweight design with substantial lifting force and adjustable joints
- Ideal for flat welds, fillet welds, pressure vessels, pipelines, and complex-shaped components
- Low voltage output suitable for environments where high voltage entry is restricted
- Dual AC and DC magnetization functionality with multiple probe compatibility
Technical Specifications
| Parameter |
ZL-YW601C |
| Input Voltage |
AC 220V ± 10%V |
| Output Voltage |
AC 36V |
| Output Current |
>10A |
| Lifting Force |
A-type probe AC ≥ 44N (4.5kg), DC ≥ 177N (18.1 kg)
D-type probe AC ≥ 44N (4.5kg), DC ≥ 177N (18.1 kg)
E-type probe AC ≥ 118N (12 kg) |
| Temporary Load Rate |
50% |
| Detection Sensitivity |
A type 1# test piece display clearly |
| Main Unit Dimensions |
230*160*120mm (L*H*W) |
| Weight |
5㎏ |
| Magnetizing Pole Pitch |
A-type probe: 0-200mm adjustable
D-type probe: 150mm fixed, 0-240mm adjustable with live joint
E-type probe: 95*100mm center distance
O-type probe: φ150mm inner diameter |
| Magnetization Mode |
AC and DC magnetization |
Structural Characteristics
The instrument features silicon controlled switching technology with safe, reliable low voltage output. The probe system includes both fixed and adjustable configurations, allowing pole shoe spacing adjustment to accommodate different component shapes while maintaining optimal contact.
Operation Instructions
- Connect the power cable round plug to the instrument's three-core power socket
- Insert the single-phase plug into the grid distribution board socket (ensure proper grounding)
- Turn on the instrument power switch - indicator light confirms power connection
- Connect aviation plugs to instrument socket and probe socket respectively
- Ensure good contact between probe and workpiece surface before pressing magnetization button
- Magnetization indicator light confirms successful workpiece magnetization
- Turn off instrument power and main distribution board switch when not in use
Important Safety Notes
Critical: Ensure proper contact between probe and workpiece before activating magnetization. Poor contact may cause coil current surge, potentially burning fuses or damaging SCR components.
For magnetic pole spacing adjustment: loosen the butterfly nut on the adjustable joint, set the desired spacing, then securely tighten the nut before operation.
